필터 생산의 모듈식 유연성 및 안전성

터크의 분산형 I/O 솔루션은 중앙 PLC 없이도 극한 조건에서도 안전하고 효율적으로 컴팩트한 시스템을 네트워크화합니다

자동차 필터 공급업체는 상호 교환 가능한 기계 부품을 사용하여 다양한 필터 변형을 제조하는 데 사용할 수 있는 자동 생산 기계를 사용할 계획입니다. 이 모듈성은 최소한의 노력으로 시스템을 다양한 필터 변형으로 유연하게 전환할 수 있으므로 전환 시간을 줄이고 생산성을 높일 수 있습니다. 소형 기계 플랫폼은 기존 제어 캐비닛을 위한 공간을 제공하지 않고 기존 제어 시스템은 빠른 조정을 하기에는 너무 유연하지 않기 때문에 분산형 안전 및 제어 솔루션이 필요합니다. 비상 정지 회로 및 모니터링 시스템과 같은 모든 안전 요구 사항은 중앙 PLC가 없더라도 완전히 충족되어야 합니다.

사용 시 이점

새로운 생산 요구 사항에 대한 유연한 적응
중앙 제어 장치 없이 최대의 안전성
빠른 문제 해결 및 더 짧은 유지 관리 시간
비용 효율적이고 미래 지향적인 솔루션

Modular production cells offer maximum flexibility for different requirements
Decentralized TBEN-LL-4FDI-4FDX modules efficiently network machine parts without a central controller
The compact production machine enables flexible conversion to different filter types

Safe networking without central control

Turck's TBEN-LL-4FDI-4FDX Ethernet I/O module and Turck Safe Link protocol offer a customized solution for the flexible and safe networking of machine components – without the need for a central controller. The modules can be installed remotely at the automated machinery and use existing network cables, thus considerably reducing the amount of cabling required.

The TBEN modules communicate safely with each other via Turck Safe Link and react to safety-critical events in real time. An emergency stop signal is immediately forwarded to all modules to stop the machinery safely. This ensures the protection of employees and prevents damage.

Flexible modularity and seamless integration

Installation at critical points on the production machine, such as safety doors, flaps and emergency stop areas, ensures comprehensive safety. As there is no need for central control cabinets, the machine can be flexibly adapted to new configurations. The modular design allows up to 31 modules to be networked in order to produce different filter variants on a single machine – without any major retooling required.

The TBEN modules support standard protocols such as Ethernet/IP, Profinet and Modbus TCP, as well as the safety protocols CIP Safety and Profisafe. This multiprotocol capability enables seamless integration into existing networks and saves time and costs.

Minimum changeover times, maximum flexibility

The high modularity of the TBEN modules makes it possible to integrate new machine operations quickly and easily. Thanks to direct networking, changes are easy to implement without having to adapt the existing control system. This keeps downtimes to a minimum and enables production adaptions to be made more quickly.

Future-proof solution with cost benefit

Turck's TBEN-LL-4FDI-4FDX modules and the Turck Safe Link protocol offer a solution that adapts automated production to new requirements flexibly and maximizes safety at the same time – entirely without the need for central control cabinets or complex PLC systems. The protocol ensures a coordinated response to safety-critical events, which protects employees and protects the machine from damage. Extensive diagnostic options also ensure rapid fault detection, reduce maintenance times and increase operational reliability. This means that users benefit from a future-proof and cost-efficient solution that minimizes downtimes and increases productivity.

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